Application
The electroslag welding machine can be used for welding of the internal vertical welding seam between the box girder cover plate and the internal baffle. So it is an essential equipment for box girder production. It can be divided into two types according to the electroslag welding method: consumable guide electroslag welding (hereinafter referred to as ESW-MN) and electroslag welding with wire electrode (hereinafter referred to as ESW-WE).
Box beam width | 300-1200mm |
Box beam height | 300-1200mm |
Box beam length | 4000-15000mm |
Travel speed | 3800 mm/min |
Welder | 2 sets, Electric slag welder, China |
Rail | 2x20000mm |
Technical features
The electroslag welding machine has the following features:
1. For purchase cost, the ESW-WE is higher than the ESW-MN.
2. With no consideration of the labor cost, the use cost of the ESW-WE is lower the that of the ESW-MN.
3. The ESW-WE has higher production efficiency than ESW-MN.
4. The ESW-MN and ESW-WE has respective advantages: the greatest strength of the ESW-MN is extremely low price and simple maintenance; the greatest strength of the ESW-WE is extremely low use cost and relatively high productivity. Our customers should make reasonable choice according to the specific circumstances such as up-front investment, production lot size of the box girder etc.
5. The traveling speed of the machine can be divided into two types: high speed and low speed, which can ensure rapid and precise positioning of electroslag welding hole.
6. The cantilever beam can be driven by motor, reduction gear, screw rod and screw nut, thus realizing adjustment of vertical lifting.
7. There is a vertical guide mechanism at the contact point of the cantilever beam and upright post, so that the lifting of cantilever beam is flexible and stable. The initial height positioning of the electroslag welding hole can be realized.
8. The cantilever beam is equipped with a horizontal travel unit. It can drive the horizontal moving of mobile object and welding torch through adjustment, so that it can realize horizontal precise positioning of the electroslag welding hole.
9. The cross slides can carry out fine adjustment of the welding torch during electroslag welding to prevent positional deviation during welding.
10. The head installation rack of the wire feeder is adjustable to meet the welding requirements.
11. The electric cabinet is installed on the platform chassis, meanwhile the control box is fixed on the mobile welding torch, so the operation of the electroslag welding machine can be quite convenient and flexible.
Jinfeng introduction
Jinfeng has 2 large specified accessory warehouse with sufficient stock, so that we can provide service in time.
We have a stable sales team. All the members of the sales team have more than 10 years of experience in service, so that they can provide customers with various consultation and services rapidly, in time and expertly. Our executive vice president leads an after-sales service team of 30 employees, so that they can provide 24-hour after-sales service all year round.
Jinfeng Welding & Cutting Machinery Manufacture Co., Ltd hires senior engineers from ESAB to lead mechanical department, electrical department and software department. There are 80 people in the team in total. They will carry out development and design of various structural steel H beam production lines, so that we have technical guarantee.
Jinfeng has strong production capacity: we have 13 imported CNC machining centers, 3 4mx12m large machining centers and 300 equipment sets such as CNC grinding machine, drilling machine and milling machine etc.
We also have specified hardware processing workshop, plate welding workshop, assembly shop, packaging shop, painting and drying shop etc.
The key part of the complete electroslag welding machine is rack assembly which is carried out by CNC machining center.
Meanwhile, it can be multi-surface processed. So the installation precision and machine service life can be ensured.
We have a technical team with 80 employees, providing R&D, design, training and after-sales service.